Dengan perkembangan perekonomian, semakin banyak orang yang menyadari pentingnya perlindungan lingkungan. Terutama di daratan, kebanyakan orang ingin mencari pupuk ramah lingkungan untuk tanamannya. Dengan demikian, pupuk organik menjadi populer. Menurut situasi ini, banyak produsen pupuk yang ingin memulai pabrik produksi pupuk organik untuk memproduksi pupuk organik. FPD memiliki yang paling cocok peralatan pupuk organik, dan pabrik pupuk kami untuk dijual atas permintaan Anda.

Jenis lini produksi pupuk apa yang disediakan oleh Perancang Pabrik Pupuk ShunXin?

Seluruh lini produksi pupuk organik untuk dijual

Lini produksi pupuk organik FPD adalah salah satu lini produksi pupuk organik utama. Di sini Anda dapat mengetahui proses produksi lini produksi pupuk organik.

Jalur Pupuk Organik Gruanlar Tipe Pan untuk 20,000 per tahun pupuk tanaman
Jalur Pupuk Organik Gruanlar Tipe Pan untuk 20,000 per tahun pupuk tanaman

1. First you should prepare the raw material that you want to make organic fertilizer . Such as, kotoran ternak, lumpur dan sampah, menyaring lumpur dari pabrik gula, worse slag cake and straw sawdust and other organic waste . These raw material should not mix with the plastics, glass, metals etc. Then you can use chain plate type compost turner to make the material ferment.

2.Next, you should use our new type vertical crusher to crush the fermented material. You should notice that the organic material must meet the requirement of granulation.

3.Granulating. As the most important part of the organic fertilizer production line, you should take this process seriously. And the quality of the mesin pelet pupuk organik should be the best. Our fertilizer plant for sale rotary drum stirring granulator to make fertilizer pellets.

Pan Granulator for Sale
Pan Granulator for Sale

4.Pengeringan. After granulating, kadar air pupuk organik terlalu tinggi untuk dikemas. Sebaiknya Anda menggunakan pengering drum putar untuk menurunkan kadar air pupuk organik pelet.

5.Pendinginan. Untuk memastikan kualitas pelet, partikel harus didinginkan setelah dikeringkan dengan bantuan mesin pendingin drum putar. Hal ini diperlukan untuk proses lini produksi pupuk organik.

6.Penyaringan. Mungkin ada beberapa pupuk granular yang tidak memenuhi syarat selama produksi. Karena itu, mesin layar getar diperlukan.

7.Kemasan. Kita semua tahu bahwa semua produk yang kita gunakan dikemas, dan pelet pupuk organiknya juga harus dikemas.

Lini Produksi Pupuk untuk Produksi Pupuk Granul dengan Rotary Drum Granulator
Lini Produksi Pupuk untuk Produksi Pupuk Granul dengan Rotary Drum Granulator

Lini produksi granulasi pupuk untuk dijual

Produksi granulasi pupuk mirip dengan proses produksi pupuk organik. Berikut adalah lini produksi granulasi pupuk.

  • Untuk membuat pupuk granular, Anda perlu menyiapkan pupuk bubuk terlebih dahulu.
  • Kemudian Anda bisa memasuki proses granulasi. Sebagai bagian penting dari jalur produksi, kita harus menggunakan mesin granulator pupuk untuk granulasi. Setelah proses ini, kita bisa mendapatkan pelet organik yang cantik.
  • Mesin pengering drum putar dan mesin pendingin drum putar akan membuat pelet organik memenuhi persyaratan pengemasan.
  • Mesin layar putar akan menyaring pelet yang tidak memenuhi syarat dan pelet yang memenuhi syarat untuk memasuki langkah berikutnya.
  • Sedang mengemas. Mesin pengemas membantu mengemas pelet pupuk organik. Kami memiliki berbagai mesin pengepakan. Seperti skala pengepakan otomatis ember tunggal, skala pengepakan otomatis ember ganda dan tidak ada skala pengepakan otomatis otomatis ember. Jika Anda memiliki lini produksi pupuk skala besar, Anda dapat memilih skala pengepakan otomatis ember ganda.

Itulah keseluruhan lini produksi granulasi pupuk. Jika Anda ingin membangun pabrik granulasi pupuk, ini berguna untuk proyek Anda.

2t per jam lini produksi pupuk granulator pan
2t per jam lini produksi pupuk granulator pan

Apa yang perlu Anda ketahui saat memilih lokasi untuk pabrik pupuk?

Secara umum, sebaiknya pilih tempat yang baik untuk memproduksi pupuk organik dan pupuk majemuk. Berikut syarat-syarat membangun pabrik pupuk.

  • Pabrik harus berlokasi dekat dengan pasokan bahan baku dan bahan bakar. Ia juga harus memilih area dengan kondisi yang baik untuk kerja sama dalam penyimpanan, angkutan, perbaikan mesin, pekerjaan umum dan fasilitas hidup.
  • Lokasi pabrik harus dekat dengan tempat dengan air yang cukup, kualitas air yang baik dan pasokan listrik yang memadai. Dengan kondisi tersebut, peralatan produksi pupuk dapat bekerja dengan sangat baik.
  • Dan lokasi pabrik harus dipilih di tempat transportasi yang nyaman.
  • Pemilihan tanaman pupuk harus memperhatikan penghematan lahan, tidak menempati atau menempati lahan yang kurang subur. Area pupuk Anda dan bentuk area tanaman harus memenuhi kebutuhan tata letak aliran proses yang wajar. Selain itu, harus ada ruang untuk pengembangan yang tepat.
  • Setelah pabrik pupuk dioperasikan, wajib melakukan evaluasi awal terhadap dampak yang ditimbulkan terhadap lingkungan sekitar

Empat jenis tanaman pupuk penjualan panas untuk dijual

Proses granulasi pabrik granulasi pupuk

  • Campurkan bahan mentah yang memenuhi syarat ke dalam mixer efisiensi tinggi sesuai dengan persyaratan yang sesuai.
  • Kemudian membawa bahan baku ke tray feeder untuk menghilangkan kandungan besi pada bahan selama proses pengangkutan.
  • Ketika material memasuki drum putar, granulator berputar secara merata di pengumpan cakram, material akan dipaksa melewati antara dua gulungan tekanan dan diekstrusi menjadi lembaran. Dan lembaran tersebut ditekan dengan penghancur kasar di bawah roller bertekanan, dipecah menjadi beberapa bagian dan kemudian diayak, materi di layar terus dipecah dan disaring.

Lini produksi pupuk kotoran unggas butiran dengan mesin granulator gigi pengaduk
Lini produksi pupuk kotoran unggas butiran dengan mesin granulator gigi pengaduk

  • Next, mengangkut produk setengah jadi ke mesin penyaringan produk jadi. Partikel halus setelah penyaringan langsung dikembalikan ke pengumpan baki. Pelet yang tidak memenuhi syarat dihancurkan oleh penghancur sangkar dan dikembalikan ke pengumpan cakram.
  • Setelah penyaringan, produk yang memenuhi syarat akan dikirimkan ke timbangan pengemasan otomatis ember tunggal untuk ditimbang, pengemasan dan penyimpanan.

Lini produksi pupuk kompos FPD untuk pabrik pupuk Anda

Jika Anda ingin membangun pabrik pupuk dengan lini produksi pupuk kompos, sebaiknya menggunakan mesin pemisah padat-cair, penghancur palu, mesin pembuat kompos. Jika ada bahan baku yang tidak memenuhi standar, Anda harus menggunakan hammer crusher lagi. Karena beberapa bahan menggumpal. Sejujurnya, lini produksi pupuk kompos jauh lebih sederhana dibandingkan lini produksi pelet. Artinya jika Anda tidak ingin mengeluarkan terlalu banyak uang dan waktu untuk membuat pupuk granul, Lini produksi pupuk kompos FPD dapat membantu Anda.

Garis Butiran Pupuk Organik
Garis Butiran Pupuk Organik

Dijual pabrik pupuk organik FPD

1.Langkah pertama sebaiknya gunakan mesin pemisah padat-cair untuk mengeringkan bahan baku. Sebelum menggunakan bahan baku pembuatan kompos, Anda harus melalui proses dehidrasi yang bisa Anda masuki langkah berikutnya.

2.Selanjutnya kita harus menggunakan pemutar kompos tipe alur. Proses ini penting dalam produksi pupuk kompos. Bahan baku yang dapat ditangani dengan mesin pembubut pupuk organik sangat luas. Sebagian besar kotoran ternak dan kotoran unggas dapat ditangani oleh alat pembuat kompos ini. Seperti kotoran ayam, kotoran babi, kotoran sapi. Bahan mentah perlu difermentasi dan memenuhi standar pengolahan yang tidak berbahaya, sehingga dapat lebih memproduksi pupuk organik komersial.

Lini Produksi Pupuk Drum Putar
Lini Produksi Pupuk Drum Putar

3.Kemudian penghancur vertikal tipe baru digunakan. Penghancur vertikal tipe baru digunakan untuk proses penghancuran. Mungkin bahan bakunya mengandung zat padat yang menggumpal, jadi perlu dihancurkan.

4.Langkah keempat adalah mencampur bahan dengan mixer horizontal. Tujuan dari disc mixer adalah untuk mencampurkan spesies biologis atau NPK secara merata.

Granulating

5.Langkah selanjutnya adalah granulasi. This process is also the important step in the new type organic fertilizer production line. Dan tentu saja, we should use new type organic fertilizer granulator to achieve granulation. If you want your organic fertilizer pellets more beautiful and easier to sell. It’s necessary to use this kind of organic fertilizer pellet machine.

6.Pengeringan. The rotary drum drying machine is drying the wet particles.

7. Pendinginan. The rotary drum cooling machine is to make our organic fertilizer pellets easy to pack.

8.Penyaringan. The rotary screen machine is to screen out unqualified particles and then granulate them again.

9.Single bucket automatic packing scale . The last step is pack the granular fertilizer with the rotary coating machine.

ShunXin Organic Fertilizer Production Line Installed in India


FPD Bio organic fertilizer plant for you to make powdery&pupuk bio organik granular

Dalam FPD teknologi industri berat, kami tidak hanya memiliki tanaman pupuk organik, tanaman pupuk majemuk, tapi juga tanaman pupuk bio organik. Secara umum, Pupuk bio-organik adalah sejenis pupuk yang dibuat dengan mencampurkan pupuk organik dan bahan mikroba. Dengan demikian, jika Anda ingin memulai pabrik pembuatan pupuk hayati, sebaiknya siapkan bahan baku tanaman pupuk bio organik, seperti, kotoran binatang, limbah pertanian, dan beberapa agen mikroba terlebih dahulu. Itu adalah langkah pertama.

Selanjutnya yang perlu dilakukan adalah menggunakan beberapa mesin produksi pupuk bioorganik untuk mencampurkan bahan baku pupuk tersebut. Mesin pupuk bio organik ini untuk mengubah bahan baku pupuk organik dan agen mikroba menjadi pupuk bio organik. Because bio fertilizer doesn’t have the disadvantage of chemical fertilizer, the impacts of bio fertilizer plant to a society is friendly and high-efficiency. Selain itu, our bio fertilizer plant price is reasonable and affordable.

Windrow Compost Turner for Powdery organic Fertilizer Production
Windrow Compost Turner for Powdery organic Fertilizer Production

Compound fertilizer production line provided by FPD fertilizer machinery

Except organic fertilizer production line, we also provide lini produksi pupuk majemuk for your fertilizer business. Compound fertilizer production line is different from organic fertilizer production line. Pada saat yang sama, it has different production process.

For making compound fertilizer, we should prepare the compound fertilizer powder in advance. And putting these powder into static batching machine for getting the compound fertilizer powder that has the right proportions.

  • Then the compound fertilizer powder can enter the next step-mixing. Through double shafts horizontal mixer, you will get the fertilizer material that mix well.
  • By the way, some of the compound fertilizer raw material are lumpy. You should use cage crusher to crush these compound fertilizer materials. And the material will change from lump to powder.
  • Next is the process of granulation. This step is the important part of the compound fertilizer production line. For getting the compound fertilizer that beautiful and easy to store. You should use FPD rotary drum granulator to make fertilizer pellets.
  • In order to get the packaged granule fertilizer, you also should finish the processes of drying, cooling, screening and packing.

After these processes, you can get the compound fertilizer.

20t per hour Compound fertilizer plant for sale rotary drum fertilizer production line
20t per hour Compound fertilizer plant for sale rotary drum fertilizer production line

How can you design your fertilizer plant?

If you had a fertilizer plant already, except the fertilizer making equipment, the problem you need to think is fertilizer plant layout. Because the fertilizer facility is important, you need to install the equipment in a reasonable way. Dengan demikian, how can you design your fertilizer plant?

  • If you have a large-scale fertilize factory, you don’t have to worry about whether you have enough space to install the fertilizer equipment. What you need to consider is how to place the fertilizer equipment in a right way. FPD fertilizer plant designer can help you to solve this problem.
  • On the other hand, if you have a small-scale fertilizer company, you’d better know how to save your production space. Dalam FPD teknologi industri berat, we have bucket elevator instead of mobile belt conveyor, that will help you save the production space as soon as possible.
  • Selain itu, if you still have some other requirements, please contact with us, we will try our best to solve your problem.
20t Per Hour Bulk Blending Fertilizer Production Line
20t Per Hour Bulk Blending Fertilizer Production Line

Do you know the main process of making fertilizer ?

Composting process

Composting process is the part of the organic fertilizer production line. And FPD fertilizer plant for sale compost making machine for your fertilizer making . If you want to build a fertilizer plant or organic fertilizer production line, you have to know the composting process. Because there are many harmful microorganisms in raw material. If the organic fertilizer is applied to the farmland directly, that will do harm to your crops. During the composting process, you can use compost making machine to deal with the organic material. With the help of compost making machine, it can convert raw material into fermented fertilizer, which is healthy for your plants and crops. What’s more, it highly improves your compost making efficiency.

 

 


Granulating process

Secara umum, granulating process is the most important part of the fertilizer granulation production line. Generally, after crushing, it is granulating process. The purpose of granulation is to produce fertilizer granules from fine powdery fertilizers. Compared with powdery fertilizer, granular fertilizer is more beautiful and easier to store. Sejujurnya, if you want to get granular fertilizer, you have to use the professional equipment to help you.

In FPD, we have various fertilizer granulators to help you. Such as, new type organic fertilizer granulator, double roller extrusion pellet making machine, rotary drum churning granulator, disc pellet mill, rotary churning granulator. There is an important thing you should know, the machine that makes organic fertilizer pellets is different from the machine that makes compound fertilizer pellets. You should use new type organic fertilizer granulator, disc granulator or rotary drum churning pellet making machine to make organic fertilizer pellets. If you want to make compound granular fertilizer, you should use double roller extrusion granulator, disc granulator or rotary drum pellet making machine.

Fertilizer Dryer Designed for Organic Fertilizer Production line
Fertilizer Dryer Designed for Organic Fertilizer Production line

For building a fertilizer plant, how much money do you need to spend?

There is no doubt that every fertilizer production manufacturer wants to know the cost of setting up a fertilizer plant. In fact, there are many factors that you need to consider.

  • The fertilizer production line price. A complete fertilizer production line includes a whole fertilizer making machine. These fertilizer making machines is the most important part to make fertilizer. And the cost of different capacity fertilizer production machine has different price, you need to provide your requirements to your fertilizer machine production manufacturer. Then they will give you the accurate price.
  • The cost of fertilizer production site. Seperti yang kita semua tahu, the price of fertilizer site is also the part of the cost of fertilizer plant. If you want to save your fertilizer plant production cost, you can choose the site near the country.
  • The cost of fertilizer raw material. For getting the fertilizer what you want, you can’t ignore the fertilizer raw material, such as animal poop, agriculture fertilizer. you need pay some money on it. That means you should find a reliable fertilizer raw material supplier.

FPD fertilizer making machine is sold in India and Europe.

Sejujurnya, FPD fertilizer production machine have sold in many countries. On June 5th, we have sold our organic fertilizer production line to East Timor. Because they want to convert their agriculture waste into organic fertilizer pellets. As the best fertilizer machinery manufacturer in china, many agriculture fertilizer manufacturers in India, Burma, Laos, USA, UK, and Europe choose TOMGDA as their fertilizer equipment manufacturer, because our machine’s quality and after-sales service are reliable. And the fertilizer pellets made by our fertilizer making machine has the character of high hardness and high-efficiency. Selain itu, our fertilizer machinery also provided the service of customized. That can help you design the fertilizer making equipment with different capacity and function.

Where can you use the fertilizer made by FPD fertilizer making machine?

The organic fertilizer made by our fertilizer equipment can help various plants grow better. So the application of organic fertilizer is very wide.

  • We can use it in the farmland. This is the main application that we came up with. We have mentioned before, there are many benefits if we put organic fertilizer into the farmland.
  • Selain itu, we can also put it into the garden. Misalnya, the rosary. The organic fertilizer will make the flower brighter and more beautiful.
  • The organic fertilizer can also be used to the urban landscaping. The trees and grass will be greener by applying organic fertilizer.

Why did our customers choose FPD to make fertilizer equipment for their fertilizer plant?

You should find a place which has fertilizer plant for sale. With over 30 years’ production experience, FPD has a professional team with experts, professions and senior engineer. Meanwhile, our company maintains the long and extensive cooperation with many research institutes and universities. We also employ many experts and professors with rich experience in fertilizer equipment. And let them take part in fertilizer making process. In recent years, our company has also made great efforts to strengthen our hardware and software environment construction. Selain itu, our company give full play to the advantages of production and operation of fertilizer equipment for many years. And further expended the close cooperation with all the major design institutes in the country. So, you can trust that our team will produce high-quality fertilizer facility.

After-sales service

With over 30 years’ production experience, FPD provides all kinds of organic&compound fertilizer plant for sale. If you want to the find the company which has fertilizer plant for sale. FPD heavy industry technology will be your best choice. We have more than 100 service engineers. They will answer any question that you meet. We will provide you with “15 minutes of quick response, 24 hours completed” service.

    Jika Anda memiliki minat atau kebutuhan produk kami, jangan ragu untuk mengirimkan pertanyaan kepada kami!

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    Pilih Bahan Baku Anda (Diperlukan)
    Kotoran ayamKotoran SapiLainnya(Tidak termasuk Limbah Dapur)
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    <10t/h10~20t/h≥20 ton/hari

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